Synthetic vs Felt Underlayment: Complete Comparison
Which Underlayment is Best for Fraser Valley Roofs?
Introduction: The Hidden Layer
Underlayment is the waterproof barrier between your roof deck and shingles. It's your last line of defense against leaks. Two main types exist: traditional felt paper and modern synthetic. This guide compares them head-to-head.
QUICK COMPARISON TABLE
| Feature | Synthetic | Felt (#15) |
|---|---|---|
| Material | Polypropylene/polyethylene | Asphalt-saturated paper |
| Lifespan | 25-30 years | 15-20 years |
| Tear Strength | Excellent (won't tear) | Poor (tears easily) |
| Water Resistance | Superior (won't absorb water) | Good (can absorb water) |
| UV Resistance | 30-180 days exposed | 2-7 days exposed |
| Weight | Lightweight (easy to handle) | Heavy (hard to handle) |
| Price (per square) | $25-40 | $10-15 |
| Code Compliant | Yes (exceeds code) | Yes (meets code minimum) |
SYNTHETIC UNDERLAYMENT
What is Synthetic Underlayment?
Materials:
- Base: Woven or non-woven polypropylene/polyethylene
- Coating: Polymer coating for waterproofing
- Reinforcement: Fiberglass scrim (some brands)
Popular Brands:
- GAF: FeltBuster, Deck-Armor
- IKO: RoofGard, Stormtite
- Owens Corning: ProArmor, RhinoRoof
- CertainTeed: DiamondDeck, RoofRunner
Advantages of Synthetic Underlayment
1. Superior Tear Strength
- Won't tear: Can walk on it without damage
- Wind resistant: Won't blow off before shingles installed
- Installation: Easier to install (doesn't rip)
2. Better Water Resistance
- Non-absorbent: Doesn't absorb water (felt does)
- Stays flat: Doesn't wrinkle when wet (felt does)
- Better protection: Superior waterproofing
3. UV Resistance
- Exposure time: 30-180 days before shingles (brand dependent)
- vs felt: Felt degrades in 2-7 days
- Benefit: Protects roof if project delayed
4. Lightweight
- Weight: 50-70% lighter than felt
- Handling: Easier to carry, install
- Labor: Faster installation
5. Longer Lifespan
- Lifespan: 25-30 years (vs 15-20 for felt)
- Why longer: Doesn't degrade, rot, or absorb moisture
- Benefit: Lasts as long as shingles
6. Slip-Resistant
- Textured surface: Better traction for installers
- Safety: Reduces slip risk
- vs felt: Felt is slippery when wet
Disadvantages of Synthetic Underlayment
1. Higher Cost
- Materials: $25-40/square (vs $10-15 for felt)
- Typical roof: $400-700 more than felt
2. Can Be Slippery When Wet (Some Brands)
- Smooth synthetics: Can be slippery
- Solution: Choose textured/slip-resistant brands
FELT UNDERLAYMENT (#15)
What is Felt Underlayment?
Materials:
- Base: Organic paper or fiberglass mat
- Coating: Asphalt saturation
- Weight: #15 felt = 15 lbs per 100 sq ft (most common)
History:
- Used for 100+ years
- Traditional choice
- Still code-compliant
Advantages of Felt Underlayment
1. Lower Cost
- Materials: $10-15/square (60-70% cheaper than synthetic)
- Typical roof: $400-700 savings vs synthetic
2. Proven Track Record
- 100+ years: Time-tested
- Reliable: Known performance
3. Code Compliant
- Meets code: BC Building Code accepts #15 felt
- Minimum standard: Acceptable for permits
Disadvantages of Felt Underlayment
1. Tears Easily
- Fragile: Rips when walked on
- Wind damage: Can blow off before shingles installed
- Installation: Requires care, slower
2. Absorbs Water
- Organic base: Paper absorbs moisture
- Wrinkles: Wrinkles when wet, doesn't flatten
- Problem: Wrinkles create bumps under shingles
3. Poor UV Resistance
- Exposure limit: 2-7 days before degrades
- Problem: If project delayed, felt deteriorates
- Fraser Valley: Rain delays common (felt gets damaged)
4. Heavy
- Weight: 50-70% heavier than synthetic
- Handling: Harder to carry up ladder
- Labor: Slower installation
5. Shorter Lifespan
- Lifespan: 15-20 years
- Degradation: Organic base rots over time
- Problem: May fail before shingles (25-30 year shingles)
6. Slippery When Wet
- Safety hazard: Very slippery in rain
- Installation: Dangerous to work on
COST COMPARISON
Materials Cost (Fraser Valley, 2026)
Synthetic Underlayment:
- Per square: $25-40
- Small roof (15 squares): $375-600
- Medium roof (25 squares): $625-1,000
- Large roof (35 squares): $875-1,400
Felt Underlayment (#15):
- Per square: $10-15
- Small roof (15 squares): $150-225
- Medium roof (25 squares): $250-375
- Large roof (35 squares): $350-525
Cost Difference:
- Small roof: $225-375 more for synthetic
- Medium roof: $375-625 more for synthetic
- Large roof: $525-875 more for synthetic
Is Synthetic Worth the Extra Cost?
YES - Here's Why:
- Longer lifespan: 25-30 years (vs 15-20 for felt)
- Better protection: Superior waterproofing
- Warranty requirement: Some shingle warranties require synthetic
- Resale value: Buyers expect quality underlayment
- Cost in context: $400-700 on $12,000-15,000 roof = 3-5%
FRASER VALLEY CONSIDERATIONS
Why Synthetic is Better for Fraser Valley
1. High Rainfall (170+ cm/year)
- Synthetic: Doesn't absorb water, stays flat
- Felt: Absorbs water, wrinkles, creates bumps
2. Frequent Rain Delays
- Synthetic: Can be exposed 30-180 days
- Felt: Degrades in 2-7 days (common problem)
3. Wind Events
- Synthetic: Won't tear or blow off
- Felt: Tears easily, blows off in wind
WHICH SHOULD YOU CHOOSE?
Choose Synthetic Underlayment If:
- Long-term home: Staying 10+ years
- Quality matters: Want best protection
- Premium shingles: Using architectural shingles
- Warranty important: Some require synthetic
- Fraser Valley: High rainfall, rain delays
- Best choice: 95% of our customers choose synthetic
Choose Felt Underlayment If:
- Extreme budget: Every dollar counts
- Rental property: Not your primary residence
- Short-term: Selling within 1-2 years
- Code minimum: Just need to pass inspection
The Bottom Line
Synthetic underlayment is superior in every way except cost. The extra $400-700 is a small price for better protection, longer lifespan, and peace of mind. In Fraser Valley's wet climate, synthetic is the clear choice.
At Dads Roof Repair, we install synthetic underlayment on 95% of roofs. We recommend synthetic for all owner-occupied homes. The small cost difference is more than offset by superior performance and longer lifespan. We only use felt when budget is the absolute only consideration.
Questions about underlayment? Call (778) 651-8021